Introduction:

UGOOD has rich experience and many successful cases in the field of maize flour processing, and is one of the leaders in this field. We understand every detail of our customers' needs. It is our greatest wish to help customers achieve commercial success by providing the most reasonable customized maize flour production solutions. 

The process can be flexibly adjusted according to customer needs. 

Equipment operation is reliable, stable and low cost.

For 300 tons per day fortified maize flour and maize meal milling plant:

1. End products:

(a). Super cream of maize (super fine maize flour)- from dehusked & degermed kernel where bran & germ are removed.

(b). Cream of maize (maize flour)- from dehusked maize

(c). Whole maize meal (roller meal) - from ungerminated & undehusked whole kernel 

(d). By-products: Maize bran & impurities                                    

2. Workshop noise and workshop dust concentration meet national standards.

3. The whole line mainly includes stone and impurities removal, cleaning, peeling, germ removal and polishing, milling, plansifting, fortification equipment (micro additive machine), finished products (3 grades of maize flour) packaging, bran packaging, impurities packaging, vertical conveying, horizontal conveying, pneumatic conveying, ventilation and dust removal, electrical control, etc.

4. The process flow with equipment configuration can be designed according to the technological demand. 

5. Steel frame layout and operates continuously throughout the entire process. 

Features:

1. Equipment material: We will use high-quality steel plates. When purchasing raw materials, they will be tested with a spectrum analyzer before use;

2. Highly efficient gravity destoner and cleaning equipment ensure high quality of finished powder.

3. The peeling part adopts the specific corn peeling machines, which can greatly improve the corn peeling efficiency and reduce the corn crushing rate. The comprehensive yield rate  of finished products is guaranteed.

4. The entire line is equipped with multi-section plansifters with good sealing and large sieving area, which improves the appearance of the entire production line and reduces dust in the workshop.

5. All dust removal in the workshop adopts pulse dust collectors, which have high dust removal efficiency and low failure rate, ensuring the dust reduction effect and the continuous operation of the production line.

6. Germ brushing machine: removes corn flour adhered to the outside of corn husks and germs, further increasing the output rate of corn flour and saving grain.

7. Pneumatic maize mill- core equipment: It has ultra-high grinding accuracy and no pollution to the environment. Shock absorption and noise reduction. Fine adjustment of rolling distance using cylinder locking. Core grinding and rolling distance grinding chamber air suction design solves the problem of powder spraying. The grinding operation is smooth and the quality is durable!

8. The whole line has reasonable and scientific design, high degree of automation, uniform and efficient discharging, low noise, good stability, safe and simple operation, and easy maintenance.

9. Ventilation, dust removal and pneumatic conveying ensure indoor hygiene and stable production during workshop production.

10. Advantages of civil construction and process installation:    

1) Engineers provide on-site guidance on installation, commissioning and training.    

2) We provide specific reinforced floor expansion bolts, safe and durable.    

3) The complete set of retaining pipes adopts φ150 prefabricated slide.

Main Section and Related Equipment:

Precleaning:

After harvesting, the raw maize will be mixed with some large impurities such as straw, rope ends, bricks, and mud. Such large impurities will damage the processing equipment or block pipelines. Therefore, we do a preliminary cleaning of these impurities before the maize goes into storage.

Cleaning:

The impurities contained in the preliminarily cleaned maize need to be further removed from temporary storage before entering the milling process to ensure the quality of the flour and the life of the processing equipment. This section always adopts screening, winnowing, magnetic selection, stone removal, color sorting and other methods.

Peeling, degerming and polishing:

Flour milling and flour plansifting:

The purpose of flour milling is to process the maize that has been cleaned and conditioned by moisture into maize flour suitable for different needs through mechanical action, and to separate by-products at the same time, including peeling, polishing, grinding, impact, powder cleaning and sieving. The key to grain flour milling lies in the mill. After conditioning, the grains have achieved ideal grinding characteristics. Through our mills, the various parts of the grain particles can be well separated under the premise of ensuring quality. Our flour milling technology can be widely used in a variety of grains.

Fortifying (addition of trace elements):

After the maize is processed into flour, it is required to be fortified with addition of trace elements sometimes so as to increase the flour's nutrition. We can provide targeted solutions according to the market needs of customers.

Packaging:

We can produce packaging scales of different specifications according to the requirements of the customer market.

They have the features of high precision and high degree of automation.